IRATA Safety Notice - ROPE CAUGHT BY MOVING ELEVATOR
IRATA Safety Notice- keeping our industry safe
1. The Incident
On 30 July 2014, a high-potential near miss incident took place on board a semisubmersible drilling platform (could have resulted in a fatality)
During derrick inspection activities whilst using rope access, both ropes of a team member where destroyed caused by accidental activation of the derrick elevator. All moving derrick equipment had been isolated electrically before start of the activities correctly and in accordance with the project’s risk assessment (except for the elevator).
The person involved promptly acted upon noticing that the elevator started to move, which enabled him to stand on a nearby support beam and secure himself to the cable tray directly next to him.
Arrangements were made that no persons outside the rope access crew itself (team of 12) could use/activate the elevator from the bottom position (intermediate stops halfway up the derrick and at the crown). The rig floor and surrounding area had also been barrier off.
A team of 2 RA technicians from the team of 12 were working together on the derrick’s corner leg adjacent to the elevator support tracks, but around the corner.
After completion of their inspection descent, one team member climbed back up on the ropes towards the crown to guide torque tools suspended from a light winch along the same route upwards.
Before ascending the ropes were released from the railing to which they were tied down (to prevent them being blown sideways).
Even though agreements were made to ask permission via radio before using the elevator, a RA tech belonging to a second team (next to the one asking the permission) accidentally pressed the elevator call button on the control panel.
A safety alert was raised among company personnel and shared with the client.
3. Lessons Learned
Task Risk Assessment for use of the elevator (and when changing procedures) with a RA team nearby should have been carried out with the whole team and formally recorded on paper;
All moving machinery should be isolated when carrying out RA work (even when arrangements are made to keep third parties away from control points);
Make proper arrangements to prevent ropes getting moved by wind / caught by moving parts (rigging, rope bags, etc.);
(Radio) Communication procedures should be clearly agreed with the entire team (transfer & verbally confirm all information);
To have a clear description of / policy on a Level 3’s role in projects with large team sizes.
The Operating Member Company (OMC) has implemented additional control measures including: training of employees regarding communication; updating guidance on project risk assessments; adding ‘Confirm isolation of all moving machinery’ to pre-shift meeting checklist.
Furthermore the OMC has cooperated with several clients to issue a standing order to an entire fleet of one drilling contractor which prohibits the use of rope access in active derricks and to confirm complete isolation of moving machinery (also elevators) in derricks. The OMC is also communicating this message across to other drilling contractors & clients.